Balanced Lashing System

The class-approved, patented, sea-proven Balanced Lashing System optimises how stress is shared within your container lashing ecosystem. The solution addresses uneven load distribution between upper and lower lashings. By balancing forces through lashings to twistlocks and containers, you can safely increase stack weights, reduce structural stress, and improve operational reliability.

Key benefits

Balanced Lashing System helps maximise deck payload and safety by ensuring lashing forces are shared evenly across the system.

  • Up to 10% higher payload capacity allows increased approved stack weights without added structural risk.
  • Improved load balance reduces peak stresses, enhancing operational safety by lowering the likelihood of lashing bar failures and container damage.
  • Impact force absorption smooths vertical shocks caused by vessel rolling in heavy seas.
  • No complex modifications are needed for new builds or ships currently in operation.

Together, these allow you to operate closer to your vessel’s actual capacity while maintaining confidence in safety margins.

 

Key features

Balanced Lashing System achieves force equalisation through a simple but proven mechanical design.

  • Elastic element integration allows twistlocks and lashings to engage simultaneously under load.
  • Upper turnbuckle modification compensates for inherent twistlock clearance during lifting.
  • Balanced Lashing ensures no single component carries excessive stress.
    Retrofit-friendly design enables upgrades without hot work or structural changes.
  • Conventional handling and maintenance keep crew routines unchanged.

These features deliver a practical, class-approved solution that is easy to install, operate, and maintain.

 

  • References

    Balanced Lashing Systems are in commercial operation across 3 of the world's top 5 container lines and a wide range of other large container vessels.

    At the moment, the system is confirmed for 89 orders for upcoming newbuilds and vessel conversions, capturing over 50% market share in 2025.

  • Technical Features

    The Balanced Lashing System is based on a defined set of mechanical characteristics that ensure predictable load sharing and class-approved performance.

    • Elastic element location positions the elastic component between the sliding nut and base plate of the upper turnbuckle.
    • Controlled movement range allows approximately 12 mm of twistlock clearance to be absorbed before full load engagement.
    • Simultaneous load engagement ensures upper and lower lashings and twistlocks carry tension together.
    • Marine-grade elastic material provides resistance to UV exposure, ozone, and seawater.
    • Protected component design keeps the elastic element enclosed within the turnbuckle body.
    • Standard-function fallback allows the turnbuckle to operate as a conventional rigid unit if the elastic element is removed.
    • Class-approved calculation method supports integration into loose lashing calculations.

  • Ship Types

    Balanced Lashing Systems are designed for container vessels that rely on external lashing systems, usually larger than 5000TEU in size, and aim to maximise safe deck payload.

  • Solution Types

    The solution is compatible with external double-cross lashing arrangements and single-cross configurations from two lashing levels. It integrates seamlessly into existing loose lashing systems.

  • Complementary Solutions

    Balance Lashing System integrates seamlessly with other MacGregor lashing solutions:

     

    These solutions can be delivered separately or as a complete solution.

  • Lifecycle Support

    Our wide network of hubs around the world ensures you'll get the spares you need, where your vessel needs them.

    Finland, Denmark, Greece
    MacGregor Finland Oy
    Satu Saari
    satu.saari@macgregor.com

    Europe, Middle-East, Africa
    MacGregor Germany GmbH
    Jens Fuge
    jens.fuge@macgregor.com

    Asia
    MacGregor Pte. Ltd.
    John Tan
    john.tan@macgregor.com

    United States, Canada and Mexico (distributor)
    Buffers USA Inc
    sales@buffersusa.com
    Tel: +1-904-696-0010

    Taiwan (agent)
    Heng Cherng Enterprises Co.,Ltd
    hengcherng@hengcherng.com
    lashingsalesorder@macgregor.com
    Tel: +886-2-25 65 20 63 
    Tel: +886-2-25 65 20 64

  • FAQ - Frequently Asked Questions

    Does the Balanced Lashing System increase capital cost compared to standard lashings?
    Balanced Lashing Systems are the most cost-effective way to achieve higher payload capacity and improved safety compared with alternative concepts delivering similar results.

    Are elastic elements or Flexilashings prone to damage?
    The elastic element is manufactured from proven marine-grade material resistant to UV, ozone, and seawater. It is protected inside the turnbuckle body and is not handled like lashing bars or twistlocks.

    Is the service life shorter than for standard turnbuckles?
    The service life is equivalent to conventional turnbuckles used in external lashing systems.

    Do we need to carry more spare parts onboard?
    Standard amount of spare turnbuckles are sufficient. Additional spare elastic elements can be supplied, and replacement takes less than one minute without special tools.

    Can harsh stevedore handling cause operational issues?
    Turnbuckles remain fixed in position and are not dropped or thrown during operations, reducing handling-related damage risks.

    What happens if the elastic element is damaged or lost?
    The turnbuckle continues to function as a standard rigid turnbuckle. Operations are not delayed, and replacing the elastic element is quick and simple.

    Does this increase the risk of PSC deficiencies?
    No. Even without the elastic element, the turnbuckle operates as a conventional unit, maintaining compliance and avoiding operational delays.

    Are washers or rubber elements prone to cracking or tearing under rough use?
    The elastic element is developed specifically for heavy marine use. The material is comparable to MacGregor Flexipads, which have been operating reliably year after year in demanding conditions.

    Do replacement parts increase operating costs over time?
    There is no need to replace elastic elements frequently. If required, MacGregor can supply the requested quantity of spare elastic elements without impacting normal operating costs.